high fructose corn syrup production
Release Time：2020-12-22 17:41Author：sd888Source：未知
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On the following using the glucose syrup production process as example to introduce the liquid syrup manufacturing plant Doing Company offered:
1. Raw material preparation-all kinds of starch can be used in the liquid syrup manufacturing plant production, also can use the rice powder and corn powder, has mastered the mature technology which can using the rice /corn powder to produce syrup directly.
2. Mixing and adjustment:
Mixing starch and certain water to get the certain density slurry, then adding certain enzyme, adjust the PH value, and maintaining a certain temperature for particular time to make sure the procedding of physical reaction between starch and enzyme. After this, it will become transparent and sticky liquid because of the interaction, although it stops stirring, the starch will not be precipitated. Its the first step for liquid syrup manufacturing plant process in fact.
3. Liquefaction:
The liquefaction process can convert the starch into liquid dextrin. With the add of a-enzyme and steam heating, the starch will be converted into liquid dextrin fastly. The main equipments adopted in this process is ejector and liquefaction tanks in the liquid syrup manufacturing plant.
4. Deproteinization:
The deproteinization process used to seperate the protein and other solid impurities from liquid dextrin by filter press, adopt automatic mechanical extrusion method to get clean liquid syrup.
5. Saccharification section:
In this process use different enzyme can make the final syrup type different, this saccharification process is used to convert the liquid dextrin into required DE value syrup with the aid of gluco-amylase. This process is to get the crude and dark color liquid syrup. That to say our liquid syrup manufacturing plant can produce three type syrup, you can adjust your production plan according to the market change.
6. Decolorization process
The decolorization process can remove the color of liquid syrup by activated carbon adsorption principle in the decolorization tank.
7. Decarburization process in liquid syrup manufacturing plant:
The decarburization process also using the plate frame filter press to complete, can separate the waste activated carbon from the liquid syrup to get clear products.
8. Ion exchange:
The ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality and pure syrup, after remove all ions in this process, we can get pure liquid syrup for people eating in the liquid syrup manufacturing plant.
9. Evaporation:
This process function is to remove the excess water inside the liquid syrup to increase the DS of corn syrup. Usually it need multi-effect evaporator work together with the single effect evaporator for producing high DS value liquid syrup. And we will equipped the most suitable evaporator as your requests and production plan in your liquid syrup manufacturing plant.
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