Complete equipment of glucose syrup processing plant
Release Time：2020-07-14 17:45Author：sd888Source：未知
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Glucose syrup is a sweet liquid, which is made by hydrolysis of starch in a glucose syrup processing plant. Usually, corn, rice, wheat, potato or cassava are used to make glucose syrup because they are a rich source of starch. The glucose syrup produced by the glucose syrup processing plant is mainly used for making candy or sweets. Glucose syrup is also used in beer production.
The traditional method of processing glucose syrup in a glucose syrup processing plant is to make starch first, and then use the starch to produce glucose syrup. Now our company provides new technology for glucose syrup processing plant. We can produce glucose syrup directly from corn or rice without making starch first.
The new technologies of our company's glucose syrup processing plant are as follows:
1. Corn/rice flour manufacturing process of glucose syrup processing plant
After cleaning to remove impurities, the corn or broken rice is ground to a powder form by dry milling. After repeated grinding and sieving, the corn/rice flour of the required size is obtained to produce high-quality glucose syrup.
2. Manufacturing process of corn/rice flour slurry in glucose syrup factory
Mix the powder and water to obtain the correct density slurry. Then add amylase and maintain the temperature for a specific period of time to allow the powder to absorb enough water.
3. Liquefaction process of syrup processing plant
The liquefaction process is to convert the starch inside the powder into liquid dextrin. This material will be cooked at high temperature by a jet cooker. With the help of amylase and steam, starch will be quickly converted into liquid dextrin.
4. Deproteinization process of glucose syrup processing plant
The deproteinization process is to separate rice protein and other solid impurities from the liquid dextrin by a filter press.
The by-product corn/rice protein (feed grade) is a high-grade protein additive used in the manufacture of animal feed.
5. Saccharification process of syrup processing plant
The saccharification process uses glucoamylase to convert the liquid dextrin into the glucose syrup with the required DE value. After this process is completed, a crude yellow glucose syrup can be obtained.
6. Decolorization process of glucose syrup factory
The decolorization process is to remove the color of glucose syrup by activated carbon to produce a colorless glucose syrup.
7. Decarbonization process of glucose syrup factory
In the decarburization process, activated carbon is separated from glucose syrup by a filter press.
8. Ion exchange process in glucose syrup processing plant
The ion exchange process uses a special resin to remove tiny foreign substances and unpleasant odors in the glucose syrup, thereby obtaining a high-purity glucose syrup.
9. Evaporation process of glucose syrup processing plant
The evaporation process removes excess water from the glucose syrup to increase the DS of the glucose syrup to the buyer's requirements.
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